Moje Fth402 Lens Mounter Machine for Mini LED SMT Production Line

MOJE is dedicated to the independent development of key technologies for pick-and-place machines, combining innovation and precision manufacturing to ensure superior product performance and competitiveness.

Our proprietary high-precision pick-and-place heads significantly improve placement accuracy and offer exceptional stability. Paired with our self-developed tubular motors, we achieve higher Z-axis speeds, reduced head weight, enhanced production capacity, and reduced power consumption and costs. All core components are designed and developed in-house to guarantee high efficiency and precision performance.

By independently developing pick-and-place heads and motor systems, MOJE has achieved industry-leading levels of accuracy, speed, and stability. We provide clients with high-efficiency, cost-optimized production solutions tailored to their needs

MOJE has unique strengths in camera and vision algorithm technology, leveraging proprietary industrial-grade algorithms to deliver industry-leading high-speed, high-precision recognition for pick-and-place machines.

- High-Speed Precision Recognition: MOJE's independently developed 6-view Gigabit Ethernet camera solution can capture and recognize various high-speed moving components at a speed of 2 meters per second.

- High Resolution and Frame Rate: The Gigabit network supports 1.2-megapixel image transmission at up to 120 frames per second, significantly enhancing recognition accuracy and efficiency. Combined with advanced algorithms, it can identify a wide range of complex components.

- First in China, Mass Production Ready: This technology is the first of its kind in China and has been successfully applied in mass production, ensuring superior quality and efficiency for clients.
 

- Industry-Exclusive Accuracy Calibration Technology: Utilizing image processing, the algorithm automatically detects positional and angular deviations in the X, Y, Z, and R axes caused by mechanical installation, enabling dynamic correction during continuous placement movements.

- Comprehensive Compensation Capabilities:

- PCB Board Angle Compensation: Automatically adjusts for installation angle errors during placement.

- Component Pickup Compensation: Real-time correction of deviations during electronic component pickup ensures precise placement accuracy.

By combining high-speed vision technology with precision compensation algorithms, MOJE significantly enhances placement efficiency and recognition accuracy while integrating placement and inspection functions. This provides clients with highly efficient, reliable production solutions tailored to their needs.

MOJE's independently developed path optimization algorithm endows pick-and-place machines with unique flexible placement capabilities, achieving breakthroughs in adaptability and efficiency beyond the limitations of international brands. This innovative technology not only dynamically adapts to complex production environments but also allows for customized adjustments based on client needs, providing cost-effective, efficient, and flexible production solutions. empowering clients with solutions for a wide range of production challenges.

FAQ
Q: What industries can FTM-Series mounters used in?
A: The FTM series mounters, with models such as FTM201, FTM202, and FTM302, offer high versatility and are designed for efficient and stable placement of SMT materials 0402 and above. They are ideal for high-end lighting, power supplies, home appliances, SMT processing, 3C consumer electronics, and other industries that require reliable production solutions.

Q: What industries are FTH-Series mounters used in?
A: The FTH series mounters, including models like FTH101, FTH202, and FTH502, feature an innovative gantry dual-drive linear motor module developed in-house. These mounters are designed to meet the industry's demand for small, high-thrust, high-precision placement technology, offering excellent repeatability in positioning accuracy and placement stability. With a placement accuracy of up to ±0.035mm, they are suitable for high-precision placement needs in aerospace, automotive electronics, and other demanding fields.

Q:What industries are Lens-Series mounters used in?
A: The Lens series mounters, represented by models like FTM201-L, FTM202, and FTM302, have been extensively optimized in both software and hardware to meet the specific mounting requirements of LED lenses. Equipped with a customized vibration feeder for different lens specifications, the FTM302 model is particularly efficient in mounting TV backlight lenses, enhancing the performance and applicability of the equipment.

Q: Which equipment is suitable for TV backlight lens mounting?
A: MOJE has developed the FTM202-L high-speed lens mounter specifically for the TV backlight industry. This machine features a double cantilever, dual-work-area structure and is equipped with 12 suction nozzles. It utilizes a self-developed lens image capture and identification system, paired with an industrial-grade six-eye Gigabit Ethernet camera, to achieve synchronized capture and identification of high-speed moving components at speeds of up to 2m/s. The mounter achieves a placement speed of 30,000 PCH.

Q:What types of components and materials does the equipment support?
A: MOJE pick-and-place machines are compatible with 0402 and smaller components, as well as irregularly shaped components and various IC chip sizes. When paired with a vibratory bowl feeder, it can further reduce the feeding cost for special materials.
Q: How to Perform Daily Management and Maintenance of the Equipment?

A:Filter Replacement: Develop the habit of regularly replacing the filter, typically once a month.
   Reflective Cap Plate: If recognition performance declines, inspect or replace the reflective cap plate.
   Cylinders, Bearings, and Timing Belts: Regularly inspect and replace these components as needed.
   Routine Cleaning and Calibration: Clean the nozzles, calibrate the placement head, and check the track and conveyor belt operation regularly to ensure the equipment maintains optimal placement performance.
MOJE will provide you with guidance and reliable after-sales support.
Q: How to handle placement misalignment or recognition failures?

A: MOJE pick-and-place machines are equipped with intelligent algorithm software that features automatic correction and path optimization. In the event of placement misalignment or recognition failure, the system can automatically adjust the position, minimizing scrap rates.

Q:Can MOJE equipment integrate with existing production lines?

A: Yes, MOJE pick-and-place machines and SMT equipment seamlessly integrate with mainstream production lines, supporting various communication protocols and data interfaces for quick and easy integration.

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